diff --git a/internal/datanode/syncmgr/key_lock_dispatcher.go b/internal/datanode/syncmgr/key_lock_dispatcher.go
index 3fc304d634..21fc57a6a8 100644
--- a/internal/datanode/syncmgr/key_lock_dispatcher.go
+++ b/internal/datanode/syncmgr/key_lock_dispatcher.go
@@ -13,32 +13,33 @@ type Task interface {
 	StartPosition() *msgpb.MsgPosition
 	ChannelName() string
 	Run() error
+	HandleError(error)
 }
 
 type keyLockDispatcher[K comparable] struct {
 	keyLock    *lock.KeyLock[K]
-	workerPool *conc.Pool[error]
+	workerPool *conc.Pool[struct{}]
 }
 
 func newKeyLockDispatcher[K comparable](maxParallel int) *keyLockDispatcher[K] {
 	dispatcher := &keyLockDispatcher[K]{
-		workerPool: conc.NewPool[error](maxParallel, conc.WithPreAlloc(false)),
+		workerPool: conc.NewPool[struct{}](maxParallel, conc.WithPreAlloc(false)),
 		keyLock:    lock.NewKeyLock[K](),
 	}
 	return dispatcher
 }
 
-func (d *keyLockDispatcher[K]) Submit(key K, t Task, callbacks ...func(error)) *conc.Future[error] {
+func (d *keyLockDispatcher[K]) Submit(key K, t Task, callbacks ...func(error) error) *conc.Future[struct{}] {
 	d.keyLock.Lock(key)
 
-	return d.workerPool.Submit(func() (error, error) {
+	return d.workerPool.Submit(func() (struct{}, error) {
 		defer d.keyLock.Unlock(key)
 		err := t.Run()
 
 		for _, callback := range callbacks {
-			callback(err)
+			err = callback(err)
 		}
 
-		return err, nil
+		return struct{}{}, err
 	})
 }
diff --git a/internal/datanode/syncmgr/mock_task.go b/internal/datanode/syncmgr/mock_task.go
index 1d26bf2913..be9f9cca12 100644
--- a/internal/datanode/syncmgr/mock_task.go
+++ b/internal/datanode/syncmgr/mock_task.go
@@ -155,6 +155,39 @@ func (_c *MockTask_Checkpoint_Call) RunAndReturn(run func() *msgpb.MsgPosition)
 	return _c
 }
 
+// HandleError provides a mock function with given fields: _a0
+func (_m *MockTask) HandleError(_a0 error) {
+	_m.Called(_a0)
+}
+
+// MockTask_HandleError_Call is a *mock.Call that shadows Run/Return methods with type explicit version for method 'HandleError'
+type MockTask_HandleError_Call struct {
+	*mock.Call
+}
+
+// HandleError is a helper method to define mock.On call
+//   - _a0 error
+func (_e *MockTask_Expecter) HandleError(_a0 interface{}) *MockTask_HandleError_Call {
+	return &MockTask_HandleError_Call{Call: _e.mock.On("HandleError", _a0)}
+}
+
+func (_c *MockTask_HandleError_Call) Run(run func(_a0 error)) *MockTask_HandleError_Call {
+	_c.Call.Run(func(args mock.Arguments) {
+		run(args[0].(error))
+	})
+	return _c
+}
+
+func (_c *MockTask_HandleError_Call) Return() *MockTask_HandleError_Call {
+	_c.Call.Return()
+	return _c
+}
+
+func (_c *MockTask_HandleError_Call) RunAndReturn(run func(error)) *MockTask_HandleError_Call {
+	_c.Call.Return(run)
+	return _c
+}
+
 // Run provides a mock function with given fields:
 func (_m *MockTask) Run() error {
 	ret := _m.Called()
diff --git a/internal/datanode/syncmgr/sync_manager.go b/internal/datanode/syncmgr/sync_manager.go
index b86a95b228..ebd3a224ef 100644
--- a/internal/datanode/syncmgr/sync_manager.go
+++ b/internal/datanode/syncmgr/sync_manager.go
@@ -121,30 +121,44 @@ func (mgr *syncManager) SyncData(ctx context.Context, task Task) *conc.Future[st
 func (mgr *syncManager) safeSubmitTask(task Task) *conc.Future[struct{}] {
 	taskKey := fmt.Sprintf("%d-%d", task.SegmentID(), task.Checkpoint().GetTimestamp())
 	mgr.tasks.Insert(taskKey, task)
+	defer mgr.tasks.Remove(taskKey)
 
-	return conc.Go(func() (struct{}, error) {
-		defer mgr.tasks.Remove(taskKey)
-		for {
-			targetID, err := task.CalcTargetSegment()
-			if err != nil {
-				return struct{}{}, err
-			}
-			log.Info("task calculated target segment id",
-				zap.Int64("targetID", targetID),
-				zap.Int64("segmentID", task.SegmentID()),
-			)
+	key, err := task.CalcTargetSegment()
+	if err != nil {
+		task.HandleError(err)
+		return conc.Go(func() (struct{}, error) { return struct{}{}, err })
+	}
 
-			// make sync for same segment execute in sequence
-			// if previous sync task is not finished, block here
-			f := mgr.Submit(targetID, task)
-			err, _ = f.Await()
-			if errors.Is(err, errTargetSegmentNotMatch) {
-				log.Info("target updated during submitting", zap.Error(err))
-				continue
-			}
-			return struct{}{}, err
+	return mgr.submit(key, task)
+}
+
+func (mgr *syncManager) submit(key int64, task Task) *conc.Future[struct{}] {
+	handler := func(err error) error {
+		// unexpected error
+		if !errors.Is(err, errTargetSegmentNotMatch) {
+			task.HandleError(err)
+			return err
 		}
-	})
+
+		targetID, err := task.CalcTargetSegment()
+		// shall not reach, segment meta lost during sync
+		if err != nil {
+			task.HandleError(err)
+			return err
+		}
+		if targetID == key {
+			err = merr.WrapErrServiceInternal("recaluated with same key", fmt.Sprint(targetID))
+			task.HandleError(err)
+			return err
+		}
+		log.Info("task calculated target segment id",
+			zap.Int64("targetID", targetID),
+			zap.Int64("segmentID", task.SegmentID()),
+		)
+		return mgr.submit(targetID, task).Err()
+	}
+	log.Info("sync mgr sumbit task with key", zap.Int64("key", key))
+	return mgr.Submit(key, task, handler)
 }
 
 func (mgr *syncManager) GetEarliestPosition(channel string) (int64, *msgpb.MsgPosition) {
diff --git a/internal/datanode/syncmgr/sync_manager_test.go b/internal/datanode/syncmgr/sync_manager_test.go
index b5ff1d9bde..cf9001500b 100644
--- a/internal/datanode/syncmgr/sync_manager_test.go
+++ b/internal/datanode/syncmgr/sync_manager_test.go
@@ -23,6 +23,7 @@ import (
 	"github.com/milvus-io/milvus/internal/storage"
 	"github.com/milvus-io/milvus/pkg/common"
 	"github.com/milvus-io/milvus/pkg/config"
+	"github.com/milvus-io/milvus/pkg/util/merr"
 	"github.com/milvus-io/milvus/pkg/util/paramtable"
 	"github.com/milvus-io/milvus/pkg/util/tsoutil"
 )
@@ -241,7 +242,7 @@ func (s *SyncManagerSuite) TestBlock() {
 		MsgID:       []byte{1, 2, 3, 4},
 		Timestamp:   100,
 	})
-	manager.SyncData(context.Background(), task)
+	go manager.SyncData(context.Background(), task)
 
 	select {
 	case <-sig:
@@ -317,12 +318,86 @@ func (s *SyncManagerSuite) TestTargetUpdated() {
 	task.EXPECT().CalcTargetSegment().Return(1001, nil).Once()
 	task.EXPECT().Run().Return(errTargetSegmentNotMatch).Once()
 	task.EXPECT().Run().Return(nil).Once()
+	task.EXPECT().HandleError(mock.Anything)
 
 	f := manager.SyncData(context.Background(), task)
 	_, err = f.Await()
 	s.NoError(err)
 }
 
+func (s *SyncManagerSuite) TestUnexpectedError() {
+	manager, err := NewSyncManager(s.chunkManager, s.allocator)
+	s.NoError(err)
+
+	task := NewMockTask(s.T())
+	task.EXPECT().SegmentID().Return(1000)
+	task.EXPECT().Checkpoint().Return(&msgpb.MsgPosition{})
+	task.EXPECT().CalcTargetSegment().Return(1000, nil).Once()
+	task.EXPECT().Run().Return(merr.WrapErrServiceInternal("mocked")).Once()
+	task.EXPECT().HandleError(mock.Anything)
+
+	f := manager.SyncData(context.Background(), task)
+	_, err = f.Await()
+	s.Error(err)
+}
+
+func (s *SyncManagerSuite) TestCalcTargetError() {
+	s.Run("fail_before_submit", func() {
+		manager, err := NewSyncManager(s.chunkManager, s.allocator)
+		s.NoError(err)
+
+		mockErr := merr.WrapErrServiceInternal("mocked")
+
+		task := NewMockTask(s.T())
+		task.EXPECT().SegmentID().Return(1000)
+		task.EXPECT().Checkpoint().Return(&msgpb.MsgPosition{})
+		task.EXPECT().CalcTargetSegment().Return(0, mockErr).Once()
+		task.EXPECT().HandleError(mock.Anything)
+
+		f := manager.SyncData(context.Background(), task)
+		_, err = f.Await()
+		s.Error(err)
+		s.ErrorIs(err, mockErr)
+	})
+
+	s.Run("fail_during_rerun", func() {
+		manager, err := NewSyncManager(s.chunkManager, s.allocator)
+		s.NoError(err)
+
+		mockErr := merr.WrapErrServiceInternal("mocked")
+
+		task := NewMockTask(s.T())
+		task.EXPECT().SegmentID().Return(1000)
+		task.EXPECT().Checkpoint().Return(&msgpb.MsgPosition{})
+		task.EXPECT().CalcTargetSegment().Return(1000, nil).Once()
+		task.EXPECT().CalcTargetSegment().Return(0, mockErr).Once()
+		task.EXPECT().Run().Return(errTargetSegmentNotMatch).Once()
+		task.EXPECT().HandleError(mock.Anything)
+
+		f := manager.SyncData(context.Background(), task)
+		_, err = f.Await()
+		s.Error(err)
+		s.ErrorIs(err, mockErr)
+	})
+}
+
+func (s *SyncManagerSuite) TestTargetUpdateSameID() {
+	manager, err := NewSyncManager(s.chunkManager, s.allocator)
+	s.NoError(err)
+
+	task := NewMockTask(s.T())
+	task.EXPECT().SegmentID().Return(1000)
+	task.EXPECT().Checkpoint().Return(&msgpb.MsgPosition{})
+	task.EXPECT().CalcTargetSegment().Return(1000, nil).Once()
+	task.EXPECT().CalcTargetSegment().Return(1000, nil).Once()
+	task.EXPECT().Run().Return(errTargetSegmentNotMatch).Once()
+	task.EXPECT().HandleError(mock.Anything)
+
+	f := manager.SyncData(context.Background(), task)
+	_, err = f.Await()
+	s.Error(err)
+}
+
 func TestSyncManager(t *testing.T) {
 	suite.Run(t, new(SyncManagerSuite))
 }
diff --git a/internal/datanode/syncmgr/task.go b/internal/datanode/syncmgr/task.go
index d11e613381..efe7367ffc 100644
--- a/internal/datanode/syncmgr/task.go
+++ b/internal/datanode/syncmgr/task.go
@@ -109,7 +109,7 @@ func (t *SyncTask) getLogger() *log.MLogger {
 	)
 }
 
-func (t *SyncTask) handleError(err error) {
+func (t *SyncTask) HandleError(err error) {
 	if errors.Is(err, errTargetSegmentNotMatch) {
 		return
 	}
@@ -129,7 +129,7 @@ func (t *SyncTask) Run() (err error) {
 	log := t.getLogger()
 	defer func() {
 		if err != nil {
-			t.handleError(err)
+			t.HandleError(err)
 		}
 	}()
 
@@ -138,7 +138,6 @@ func (t *SyncTask) Run() (err error) {
 	if !has {
 		log.Warn("failed to sync data, segment not found in metacache")
 		err := merr.WrapErrSegmentNotFound(t.segmentID)
-		t.handleError(err)
 		return err
 	}
 
@@ -175,7 +174,6 @@ func (t *SyncTask) Run() (err error) {
 	err = t.writeLogs()
 	if err != nil {
 		log.Warn("failed to save serialized data into storage", zap.Error(err))
-		t.handleError(err)
 		return err
 	}
 
@@ -195,7 +193,6 @@ func (t *SyncTask) Run() (err error) {
 		err = t.writeMeta()
 		if err != nil {
 			log.Warn("failed to save serialized data into storage", zap.Error(err))
-			t.handleError(err)
 			return err
 		}
 	}